Alternative Cultivators for Vegetable Production

Mar 23, 2012

The development of improved cultivation technology for row crop production has been an active area of research, and has made significant progress in recent years. Currently, standard cultivation removes weeds from the majority of the bed using sweeps, knives, coulters and blades. Typically a 4-inch wide band is left around the seedline. Weeds in the uncultivated band are typically removed by hand, and the density of weeds that occur there, determines how laborious and costly subsequent hand weeding will be.

 

There is technology to remove weeds from the seedline and it generally falls into two categories: 1) blind cultivation and 2) computer assisted cultivators. Implements used for blind cultivation are not guided by a person or machine. They are designed to be able to contact crop plants without significant damage, but yet remove young weed seedlings. Examples of this type of technology include 1) finger weeders, 2) torsion weeders and 3) various spring tine weeders (Photos 1-3). Finger and torsion weeders are useful in row crop scenarios and are designed for use on transplanted vegetables or large seeded vegetables such as beans and corn. Spring tine weeders are mostly used in field crops such as small grains. These devices are designed to take advantage of a size differential between the transplanted crop and newly emerged weeds. Cultivation is often done 1-2 weeks following transplanting. In our studies, these weeders supplement the action of standard cultivation and have the ability to reduce the time it takes to subsequently hand weed vegetables (Table 1).

 

Camera and computer assisted weeders are beginning to become available on the market. This technology can detect and distinguish crop plants in the seedline. An image of the seed row is captured by the camera and is then analyzed by the computer, which determines the location of crop plants in the seedline. Current technology uses the difference in size and color between the crop and the weeds, to distinguish the crop from weeds. These mechanical weed control machines were designed primarily for use on transplanted crops because the crop plants are initially larger than the weeds. Once the machine recognizes the crop plants it activates a weed removal implement. The implements that have been proposed or that are used by commercial units include swinging, spinning, or opening and closing blades, or other techniques such as flaming and the use of timed chemical sprays. The key for success is for the machine to take out as many weeds in the seedline as possible while not damaging crop plants.  There has been more research and adoption of this technology in Europe; however, in California, there are two notable computer-assisted mechanical weed control machines either on the market or close to being commercialized for row crop production:

 

The Tillet Weeder, fabricated in England (Garford Corp, http://garford.com/) uses camera and computer technology to direct spinning round-blade with a notch cut out of one side. The blade travels in the seed line removing weeds, but when it encounters a crop plant, it spins around it by placing the plant in the notch (Photos 4 & 5). We evaluated this machine from 2009-2010 and found it to be effective in removing weeds from the seedline and reducing subsequent hand weeding time (http://cemonterey.ucdavis.edu/Vegetable_Crops/Weed_Reports/ for more info).

A machine is being developed by the University of Arizona and Mule Deer Automation (New Mexico) that sprays a chemical in a band application to remove unwanted plants. Various chemicals can be used in this machine such as acid or salt-based fertilizers (e.g., phosphoric acid or ammonium nitrate) or herbicides such as paraquat, pelargonic acid (Scythe®), or organic herbicides (Photo 6).

 

Other technologies that are being developed include alternative detection systems such as the use of lasers or x-rays to detect the stem of crops such as tomatoes. The development of plant maps by use of real time kinematic (RTK) global positioning systems (GPS) is being used in field crops. This technology allows for closer and more precise guidance of standard cultivators. This technology has not been applied to vegetable production to any extent in our area, but is being researched as a technique to someday guide in-seedline cultivators.

 

Technology will continue to develop and improve in the coming years. Computer-assisted mechanical weed control machines can provide an alternative option for weed control in vegetable crop production. These technologies do not entirely replace the need for hand labor, but they can make subsequent hand weeding operations less costly and more efficient.

Photos 1-3. Blind cultivation weeders: Finger weeders - left, torsion weeders - middle and spring tine weeder – right
Photos 1-3. Blind cultivation weeders: Finger weeders - left, torsion weeders - middle and spring tine weeder – right

 


Photos 4 & 5. The Tillet Weeder is a commercially available mechanical weed control machine that uses computer technology and a spinning blade to remove weeds. Left photo: The disc-shaped cultivation blades are lifted up so you can observe the notched cut-out that allows the blade to spin around crop plants. Right photo: Thinning lettuce.
Photos 4 & 5. The Tillet Weeder is a commercially available mechanical weed control machine that uses computer technology and a spinning blade to remove weeds. Left photo: The disc-shaped cultivation blades are lifted up so you can observe the notched cut-out that allows the blade to spin around crop plants. Right photo: Thinning lettuce.

pic 3

Photo 6. Lettuce thinned and weeded with the University of Arizona/Mule Deer Automation prototype. The unwanted plants were treated with ammonium nitrate (AN20) fertilizer (in dark gray rectangular areas) and will die in a matter of days.

 

For further information on automated cultivators for vegetable crops:

Blind Cultivators

 

Computer Assisted Cultivators

http://baesil.engineering.ucdavis.edu/BAESIL/AutoWeedControl.html (videos of the implement)

 

Table 1. 2010 finger weeder trial. Weed removal by cultivation treatments, weeding time and yield evaluation (count of heads remaining in field after harvest operation)

Table for blog

 

1 – Standard cultivation leaves a 4 inch wide uncultivated band around the seedline


By Richard Smith
Author - Farm Advisor, Vegetable Crop Production & Weed Science